1971 Dodge Charger

This car has never had any body work done to it. It has rust in the usual places, but overall, it's in pretty good condition. The customer rebuilt the suspension before he brought the car to us, so we'll just be repairing some rust and he'll take it home to finish it.

(Click on the photos to enlarge)

Fred's Fabrication - 1971 Dodge Charger

This shot was taken when it first arrived.

Fred's Fabrication - 1971 Dodge Charger

Typical rust in the lower passenger side quarter panel.

Fred's Fabrication - 1971 Dodge Charger

We stripped the paint and rust off the car to see what was actually there.

Fred's Fabrication - 1971 Dodge Charger

Repairs were made to the inner panel of the lower passenger side quarter panel...

Fred's Fabrication - 1971 Dodge Charger

and coated with a rust inhibitor...

Fred's Fabrication - 1971 Dodge Charger

so that final repairs using this aftermarket patch panel could be made.

Fred's Fabrication - 1971 Dodge Charger

After finish welding and finish grinding, we shot primer on it to protect it from rust.

Fred's Fabrication - 1971 Dodge Charger

This is the area that needs to be cut out of the rear wheel opening on the driver side due to rust.

Fred's Fabrication - 1971 Dodge Charger

The inner structure is rusted and needs to be replaced as well.

Fred's Fabrication - 1971 Dodge Charger

This shot shows the inner structure repaired.

Fred's Fabrication - 1971 Dodge Charger

We custom fabricated the partial wheel arch that was needed...

Fred's Fabrication - 1971 Dodge Charger

and welded it in place.

Fred's Fabrication - 1971 Dodge Charger

After finish welding and finish grinding, we shot primer on it to protect it from rust.

Fred's Fabrication - 1971 Dodge Charger

This rusted area is in front of the rear wheel opening on the driver side.

Fred's Fabrication - 1971 Dodge Charger

After we cut the rusted area out, we found that the inner structure was rusted as well...

Fred's Fabrication - 1971 Dodge Charger

and needed to be repaired.

Fred's Fabrication - 1971 Dodge Charger

We then made a patch panel to repair the outside...

Fred's Fabrication - 1971 Dodge Charger

and installed it.

Fred's Fabrication - 1971 Dodge Charger

After fabricating some filler patches to match the original factory piece, finish welding and finish grinding, we shot primer on it.

Fred's Fabrication - 1971 Dodge Charger

The inside bottom corner of the driver side door after media blasting the rust away and shooting primer on it...

Fred's Fabrication - 1971 Dodge Charger

and repaired.

Fred's Fabrication - 1971 Dodge Charger

The outside bottom corner of the driver side door after media blasting the rust away and shooting primer on it...

Fred's Fabrication - 1971 Dodge Charger

and repaired.

Fred's Fabrication - 1971 Dodge Charger

The channel around the trunk opening had several rusted areas like this...

Fred's Fabrication - 1971 Dodge Charger

that we repaired.

Fred's Fabrication - 1971 Dodge Charger

Both fenders have rusted areas that must be repaired. This is on the top of the passenger fender after media blasting and primer...

Fred's Fabrication - 1971 Dodge Charger

cut out exposing the rust underneath...

Fred's Fabrication - 1971 Dodge Charger

cleaned up and a new patch fabricated...

Fred's Fabrication - 1971 Dodge Charger

welded in, ground down and primed.

Fred's Fabrication - 1971 Dodge Charger

The rust repairs are finished, the body parts are aligned...

Fred's Fabrication - 1971 Dodge Charger

and the customer took it home to finish.

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